Forming Machines
Forming machines are a type of machine used to shape materials such as plastic, wood and metal. Since it offers the opportunity to work on materials with different dimensions, form machines perform operations that human power cannot do. This helps form machines used in production to reduce the need for manpower.
Forming machines are used to transform various materials into predetermined shapes. Usually these are paper, cardboard, plastic and metal materials. In particular, the type of form machine to be used may differ according to the materials to be converted. For this reason, people and businesses that will choose a form machine should first decide in which areas they will use it and then make an appropriate choice.
What are the Advantages of the Forming Machine?
Forming machines, which are among the production machines, provide many advantages according to their usage areas.
- The rapid operation of the form machines and the shaping process shortens the production time and increases the efficiency you get.
- Form machines reduce the use of unnecessary material, which saves material.
- You can make repeatable operations.
- You can reduce your costs in production and shaping processes.
Forming Machine Types
Forming machines are machines that are divided into different types according to their usage areas. The types of form machines that are among the production machines are:
- Plate Bending Machines
- Profile Bending Machines
- Press
- Industrial presses
- Mechanical presses
- Hydraulic presses
- Electric presses
- Punching Drilling Machines
- Pressbrakes
- Roll Forming Machines
Plate Bending Machines
Plate Bending Machines is a type of manufacturing machine used for bending and forming metal sheets. Plate Bending Machines is a machine designed in different ways according to the area to be used, plate thickness and size.
Profile Bending Machines
Profile Bending Machines is a type of machine used for bending and shaping metal profiles. It is mostly used for bending steel, aluminum and stainless steel profiles. It is widely used in industries such as automotive, aviation, furniture and transportation.
Industrial presses
Industrial press machines are a type of press machine used to shape materials during production processes. It is used to bend, compress or shape materials such as metal plates, wires and pipes.
Mechanical presses
Mechanical presses machines are a type of press machine in which mechanical force is used during the shaping of materials. It is a machine consisting of parts such as frame, fixed table, movable table, slider and clamping mechanism.
Hydraulic presses
Hydraulic presses machines are a type of machine used to shape materials by utilizing fluid pressure. It is a type of machine used in more than one production process. It consists of materials such as frame, fixed table, hydraulic cylinder and movable table. It is a type of machine with different capacities and dimensions. Hydraulic Presses are used in industries such as auto, defense, aerospace and marine.
Electric presses
Electric press machines are a type of machine that uses the power of electric motors during material forming processes. These machines, which are among the production machines, are a newer technology product compared to hydraulic and mechanical presses.
Punching Drilling Machines
Punching Drilling Machines is a type of press machine used for punching and cutting metal sheets. It is mostly used in the processing of metals such as copper, aluminum, steel and brass.
Roll Forming Machines
Roll Forming Machines is a kind of press machine used to roll metal sheets into various shapes.
How to Select a Form Machine?
If you are going to choose a form machine, you can make your choice by considering the technology used by the machine, your brand's needs and prices.
Usage Areas of Forming Machines
Forming machines have a wide range of uses. Here are some areas where forming machines are widely used:
- Automotive Industry: Forming machines are used in the production of many parts used in the automotive industry. For example, car bodies, bonnets, chassis parts and exhaust systems can be produced by forming machines.
- Aerospace Industry: In the aerospace industry, forming machines are needed for the production of parts with complex geometries. Airframes, wings, engine parts and spacecraft components can be produced using forming machines.
- Metalworking Industry: Forming machines are widely used in the metalworking industry for processes such as bending, cutting, punching and shaping metal sheets and profiles. Many products such as furniture, kitchenware, metal structures and decorative metal products can be produced with these machines.
- Construction Industry: In the construction industry, forming machines are used for the production of steel structures and metal parts. Many products such as building materials, roof coverings, door and window profiles, stairs and railings can be produced with forming machines.
- Electrical and Electronics Industry: In the electrical and electronics industry, forming machines are used for the production of electrical panels, cable trays, cable trays and electronic components. These machines can perform precision forming and punching operations.
- Consumer Products: Forming machines are widely used in the consumer products industry. Many products such as white goods, furniture, lighting fixtures, playground equipment and packaging materials can be produced with forming machines.
These are just a few examples, and the usage areas of forming machines are quite wide. They are widely used in different industries depending on the forming processes needed.
Material Selection in Forming Machines
Correct material selection in forming machines is extremely important for production success. Here are the factors needed to research material selection in sorting machines:
- Material of the Workpiece
- Forming Process
- Material Properties
- Forming Tolerances
- Longevity and Durability
Material of the Workpiece
The material of the workpiece to be shaped and material selection is the most basic factor. Different components have different coupling properties and may require different operating methods. For example, it can be metal materials (steel, aluminum, etc.), plastics or composite materials. Appropriate material selection should be made by determining the material properties and costs of the workpiece.
Forming Process
Various collecting units are used forming machines, such as bending, cutting, molding, roll jointing, etc. Each process may have different material properties and durability requirements. The forming process and method is one of the factors that make up the material selection.
Material Properties
Storage properties should be considered when using forming machines. The final properties of the material, such as elasticity, strength, toughness, thermal conductivity, are not important for the receiving process. For example, harder hardware may require stronger and more durable machines.
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Forming Tolerances
It is important to ensure compliance with tolerances during the forming process. The material selection must be appropriate to achieve the desired tolerances. They should be able to organize fine cleaning processes, and the material selection should allow for more precise tolerances.
Longevity and DurabilityIt is important for forming machines to have a long service life and durability. The material must be able to withstand repeated handling and wear and tear. This reduces values and ensures continuity of production.
Maintenance of Forming Machines
Regular maintenance of forming machines is important for maintaining their efficiency and life. Here are some tips to consider for the maintenance of forming machines:
- Cleaning: Cleaning the machine regularly prevents particles and dirt from accumulating. Residues or oils on workpieces can affect machine performance. Clean the machine after the operation and periodically.
- Lubrication: Proper lubrication is essential for the smooth operation of the moving parts of forming machines. Follow the manufacturer's recommended lubrication schedule and use the correct lubricants.
- Checks: The operating system of the machine requires regular checks, including hydraulic or pneumatic systems and electrical components. These checks help you detect potential problems such as leaks, damaged parts or connections, worn components or broken wires.
- Spare Parts: Availability of critical spare parts in stock ensures production continuity in case of unexpected failures. It is important that important parts are checked regularly and replaced as necessary.
- Training and Personnel: Training of personnel is important for the correct use and maintenance of the machine. It should be ensured that operators and maintenance personnel are trained in using the machine correctly and performing basic maintenance operations.
- Records and Documentation: Important for tracking and documenting maintenance activities, tracking past maintenance operations, and providing reference for future planning. Maintenance records should include operations performed and changes made.
- Compliance with Manufacturer's Instructions: Shaping machines should be maintained in accordance with the manufacturer's instructions. The maintenance schedule and recommendations provided by the manufacturer must be followed.
- Professional Support: It is important to seek professional support for complex maintenance or major repairs. By getting help from authorized technical service providers, you can ensure the best maintenance and repair of the machine.