Senlisweld SP0001 Skyhook Positioner (Senlisweld SP0001)

SENLISWELD is an expert in the manufacturing of Skyhook Positioner. Our professional technical team supports customization and makes your welding fabrication more efficient.

• Design the suitable type of Skyhook Positioner for you.
• Different lifting strokes and skyhook sizes.
• Loading capacity from 100KGS to 20,000KGS.
• Professional engineers handle all of your requests.

The skyhook welding positioner (Also could be called L-Type Welding Positioner) is a welding positioner that allows multi-angle welding with 2-axis or 3-axis motion. The PLC control and the servo motor can be used to memorize the welding position and realize the function of using with welding robot.

It is usually necessary to consider the load bearing of the workpiece, the position of the center of gravity of the workpiece, to design the length of the skyhook and the lift stroke, so as to give the customer the selection and production of the most suitable skyhook positioner.

SENLISWELD has more than 20 years of experience in the field of skyhook welding positioners and can design the most suitable products according to the customer’s workpiece and requirements. High-standard quality products are always our pursuit.

The 3-axis skyhook positioner can achieve rise and fall, ±180° tilt, and 360° rotation of the workbench.

It can achieve various angles of welding in a smaller space, saving floor space and improving welding efficiency at the same time.

SENLISWELD can customize for you various load-bearing, different directions, as well as achieve PLC automation welding.

PLC automatic control can realize the function of memory action and position, so that one key can reach the welding position you set.

Show the real-time angle of lifting, flip and real-time speed of rotation.

More efficient and accurate to reach the desired welding position.

The program can be directly modified remotely, and the functions can be changed at any time according to the requirements.

The principle of the anti-fall device is that when the equipment is overloaded and the two chains break at the same time, the spring of the anti-fall device pops open and the snap works, catching the latch and preventing the fall.

SENLISWELD skyhook positioner is designed with an increased load margin. At the same time the protection of anti-fall device, and safety has been enhanced.

We focus on the safety and stability of our equipment to ensure reliability in the welding process.

The skyhook welding positioner PLC we use is a SIEMENS brand and all other components are from SIEMENS to ensure the high quality of the electronic control system.

SENLISWELD also provides wireless remote control for convenient operate, when you need to adjust the better welding positions.

During the process of skyhook positioner installation and commissioning, we are constantly improving and innovating, and are able to design more efficient operation methods that are simpler for our customers to use, and that exclude all possible errors.

A Skyhook positioner refers to a positioning device used for holding and relocating entities, particularly in welding or manufacturing processes.

It does so by acting like an assisting hand that lifts, turns, and holds items exactly where workers need them in such a manner as to make their job easier and quicker.

Key Features of Skyhook Positioners

Following are some of the important characteristics of Skyhook positioner:

Versatility

The ability of Skyhook positioners to handle everything from small pieces to heavy machinery and also lift, rotate, and hold items in virtually any angle makes them ideal for a wide range of tasks at hand.

Precision

These positioners are designed to move and hold objects in precisely that spot where one needs them. This assists in pulling off the job correctly by reducing mistakes and, subsequently, waste.

Ease of Use

Skyhook positioners are user-friendly. One can manipulate these positioners very fast by the operators. Normally they are manipulated by just pushing a button or simple controls, they are much easier to use by anyone, even with less training.

Durability

Being strongly manufactured, Skyhook positioners are made from solid materials. They are made for being used heavily in hard conditions. This is one of the reasons they never get out of order daily.

Safety

Because they do the heavy lifting and also perform precise positioning, they reduce the level of injury at work. They needn’t lift heavy weights manually or work in strained positions. Hence, making the workplace safer.

Cost Efficiency

The Skyhook positioner saves some money for the business because they enable businesses to work faster and reduce mistakes. They help decrease direct labor and minimize waste for more efficient operations.

With these features, Skyhook positioners apply to many industries that help businesses improve their operations in a variety of key areas.

The following are the components of the Skyhook positioner:

Base

The base is that part of the positioner, which sits on the floor. This is sturdy and serves to keep the positioner stable while holding objects and maneuvering them.

Column

It stands out of the base and consists of the tall portion standing upright. This serves to support the arm and the controls, much like the backbone does in the human body.

Arm

The arm is extended from the column and represents the arm holding the objects. This arm moves in different directions in order to place the object precisely in any location.

Control Panel

This is where the operator interacts with the positioner. The control panel has buttons, switches, or a touchscreen applied to determine the arm’s movement and positioning.

This is a significant part in the positioner that supplies the power to move the arm and the object held. It does this in a quiet and efficient manner.

Gears

Inside the positioner, there are gears that are there for help in control of arm motion. These gears cooperate with the motor in lifting, lowering, and rotating the arm smoothly.

The sensors and emergency stop buttons are such features. Sensors keep most of the accidents from happening since they can detect something that comes between the moving parts. Emergency stop buttons allow the operator to quickly turn off the positioner.

The Skyhook positioner works on the principle of utilizing every bit of its components for the purpose, adapting to eventually assume a positioning role in carrying out safe and accurate moves.

A skyhook positioner is a very feasible instrument used in various other jobs and activities. Its main function is to hold an object and then move it around with ease and safety. Some of the uses of skyhook positioners are as follows:

Building of Bridges/ Buildings

While constructing or building bridges, the skyhook positioners lift and place heavy materials to their right place where they are needed. Because of that, construction can be completed faster and in a safer way.

Manufacturing Plants

In manufacturing locations, it can position parts of cars or electronics from one location to another without people having to carry them. This enables making more goods in a short period while preventing injuries to workers.

Car Manufacturing

Skyhook positioners are used by mechanics to either lift an engine from a car or move heavy pieces around the shop. By this they can work on the car faster and easily .

Hospitals

Sometimes, even hospitals use them to move heavy medical equipment or help patients safely from one place to another.

Movies and TV Shows

Skyhook positioners can also be helpful in moving cameras for great shots from above or moving heavy set pieces around at the time of shooting movies or TV shows.

Airports

They are utilized in shifting luggage or cargo across, hence making access easier in getting the bags on and off planes.

Warehouses

The Skyhook positioners help with the movement of boxes of products onto the shelves or trucks, making the process of sending items to stores or people’s houses quicker.

Farms

They are used in modern farms where farmers use them in moving big bags of feed or other heavy stuff around the farm.

Explain the Different Types of Skyhook Positioners

Skyhook positioners have been designed to facilitate a number of different tasks. They are primarily available in two types based on the number of ways they can rotate an object: 2 Axis and 3 Axis.

A two-axis positioner, on the other hand, can manipulate an object in two ways. It could involve jobs requiring much flexibility but limited on complexity. It’s like being able to adjust something up and down, then side to side.

That being said, 3-axis positioners go ahead and add motion to an object in three ways. You can tilt or flip the object forward and backward while lifting and turning left or right.

That’s great for more complex manipulations, making precise positioning of something in multiple directions: up and down, left and right, and forward and backward.

Buying a Skyhook welding positioner requires choosing the most suitable one for your project. Here are ways through which you get the best fit:

1. Size and Weight Considerations

Understand what sizes and weights of objects you will be working with. If most of your projects require big and heavy loads, you will need a positioner to take up that load.

For smaller projects, a lighter and more compact positioner may be appropriate. By scaling the positioner to the size of your project, you will be assured of working both effectively and safely.

2. Feature Comparison

Not all Skyhook positioners are the same. They come with different features that can make your work easier. Here are a few things to look at:

• Rotational Speeds

How fast will the positioner be able to spin the object? Faster speeds will save time, but you’ll want to be in a position to control it for fine work.

• Tilt Angles

The range of angles over which you can tilt the object. The wider the range, the more flexibility you will enjoy in positioning.

• Control Features

How do you instruct the positioner? Some have simple buttons, while others may boast sophisticated touch screens and some even offer remote controls. Choose whatever feels most comfortable and productive for your work.

3. Manufacturer Selection

Selecting the right manufacturer is just as crucial as selecting the proper positioner. You need to be in a position to buy from a person you can trust. Here is what you have to look for:

• Support

A good manufacturer will support you when you need it – by answering your questions or resolving any problems.

• Warranty

A solid warranty ensures that the company stands behind their product. It gives you peace of mind knowing that something went wrong with it, and you are well covered .

• Service

Check if the manufacturer will equally render maintenance or repair services. This might be a saver when your positioner needs tuning or some repair.

SENLISWELD is among the well-known and leading manufacturers of Skyhook positioners. Renowned for good products, solid and assured support, and sound and comprehensive warranties.

When you go for SENLISWELD, you are acquiring a partner who is committed to making you victorious with your projects.

The Skyhook Positioner is setting new standards in the welding and manufacturing industries with regards to precision, versatility, and safety.

With this tool, productivity and quality are immensely improved. Hence, projects that would have seemed infeasible earlier can be better handled with this tool, while ensuring workplace safety.

Our article encompasses everything of importance that one needs to know about Skyhook positioners: how they work, advantages, and their use in different industries.

The following treatise has been carried out with the express aim of comprehensively understanding the role and utility of the welding positioner in modern manufacturing and welding, for the sake of veterans in the industry and for newcomers alike, interested in current technological advances.

Following are some of the basic ways to keep your Skyhook welding positioner in good shape:

• Dust and dirt by cloth or air blower
• Lubrication of moving parts if needed as instructed in the manual
• Loose bolts and screws should be screwed back so that everything is kept intact
• Damage to cables, gears, and movable parts; worn-out parts to be replaced
• All the electrical links should be tightly connected without corrosion.
• The control panel and switches are to be operated to ensure that they work correctly.
• In hydraulic types of positioners the fluid level is to be checked, refilled when required and any leakage found is to be set right.
• Programmable positioners must be updated for newer versions and enhancement.
• The positioner shall be serviced by a qualified service personnel at least once in a year for detail check.

The Skyhook positioner greatly enhances welding at an unparalleled degree of precision, safety, and simplification of complex tasks in manufacturing.

They come in different models that will suit any project’s needs and it is important to select the right one based on size and features with a reliable manufacturer such as SENLISWELD.

It therefore requires frequent maintenance to serve for many years. For quality Skyhook positioners with all supports, SENLISWELD is your long-term partner. Feel free to contact us today!