It is a highly efficient automatic band saw with multiple material feed, designed for high-performance cutting of very hard and tough materials in industrial environments.
The bandsaw features an extremely robust construction optimized to achieve maximum machine rigidity and minimal vibrations. The stroke of the frame and feeder is realized by precision ball screws, ensuring maximum cutting power and accuracy.
Designed for vertical cutting operations, the machine is ideal for serial production lines. It is primarily intended for steel materials, but can also be used for non-ferrous and light metals (manufacturer consultation recommended).
No other materials may be sawn without approval from the manufacturer.
FCV Cutting Concept
The bandsaw operates on the FCV (Feeder – Cut – Main Vice) concept, enabling fully automatic cutting cycles with the shortest possible material end. This eliminates the need for semi-automatic end cutting or measurement.
Control System
The machine is equipped with a programmable SIEMENS SIMATIC S7-1200 PLC. Band blade drive, arm movement, and feeder movement are fully controlled by SIEMENS technology.
The SIEMENS TP700 Comfort color touch-screen HMI provides intuitive operation and real-time visualization of cutting parameters such as blade speed, feed rate, and cutting progress.
Operating Modes
- ■ Semi-automatic cycle: Immediate cutting with manual or GTO-controlled feeder positioning.
- ■ Automatic cycle: Fully programmable cutting sequences with multiple lengths, angles, blade speeds, feed speeds, and piece quantities.
The ATB (Automatic Transport of Bar) system positions new bars directly into the cutting zone without face cutting, significantly reducing material waste and cycle time.
Automatic System Regulation (ASR)
- ■ RZP – Zone Regulation: Cutting is divided into five zones with optimized feed and blade speed.
- ■ ARP – Automatic Feed Regulation: Feed rate adapts to cutting resistance and blade wear (BIMETAL & CARBIDE modes).
The KKR system continuously monitors cut perpendicularity and automatically adjusts feed rate to maintain precision.
Machine Construction
The heavy-duty construction is optimized for carbide band blades, minimizing vibration while delivering maximum cutting power under demanding manufacturing conditions.
The frame moves on linear guideways with ball-bearing carriages mounted on a robust column. Hydraulic blade tensioning, vibration dampers, and precision guiding systems ensure long blade life and accuracy.
Standard Equipment
- ■ Full protective machine body
- ■ Polymer-concrete filled arm and column
- ■ Chip extractor system
- ■ Working area lighting
- ■ Band saw blade
- ■ Service tool set
- ■ Electronic operating manual
Operating Cycle
After machine start-up, material is clamped automatically and cutting begins at the selected parameters. Once the cut is completed, the cutting zone opens, the frame moves upward, and the feeder advances material in periodic or gradual mode.
The operator loads material only once and collects finished parts on the output side. Blade speed and feed rate can be adjusted during operation for maximum flexibility.